Corrugated Plastic Boxes & Trays | Reusable Shipping Containers | MDI
Corrugated Plastic Boxes & Trays
Corrugated Plastic Boxes & Trays for Distribution, Manufacturing, and Retail
MDI manufactures reusable corrugated plastic boxes and trays in standard and custom sizes — built to replace cardboard, outlast molded plastic alternatives, and keep your operation moving.
The Case Against Cardboard
Cardboard boxes were never built for modern warehouse conditions. They absorb moisture, collapse under weight, and need constant replacement. The math doesn’t work.
MDI’s corrugated plastic boxes and trays are the direct replacement. Same familiar form factor — RSC, HSC, file box, conveyor tray — but built from high-density polyethylene or polypropylene that holds up through thousands of use cycles. Water resistant. Chemical resistant. Stackable. Reusable. And when they’re finally done, 100% recyclable.
MDI has manufactured corrugated plastic products in Minnesota since 1964. Our boxes and trays are used in mailrooms, distribution centers, manufacturing lines, retail backrooms, and agricultural operations across the country. If you’re still buying cardboard, you’re paying more than you need to.
Quick to Ship. Built to Last.
Made in USA | ISO 9001 Certified
MDI boxes and trays are impact, water, and chemical resistant. They perform in cold storage, humid distribution environments, and outdoor agricultural applications. Fiber and dust-free construction makes them suitable for clean environments. Lightweight design reduces shipping costs and operator fatigue. All products are reusable and 100% recyclable. Standard sizes ready to ship leave stock without a custom lead time.
Where MDI Boxes & Trays Work
Distribution & Shipping
Replace single-use cardboard with reusable corrugated plastic boxes that survive closed-loop distribution cycles. MDI’s RSC and HSC boxes are sized for standard conveyor systems and pallet configurations. They go out, come back, and go out again — for years.
Manufacturing & Production
Keep parts, components, and work-in-progress materials organized on the production floor. MDI dividable containers and conveyor trays are designed to integrate with assembly line systems, reducing handling errors and improving throughput.
Retail & Backroom Storage
MDI file boxes and storage containers are a practical upgrade for retail backrooms, document storage, and seasonal inventory. Lightweight, stackable, and easy to label — they keep operations clean and organized.
Mailroom & Postal Operations
MDI has supplied corrugated plastic trays to the USPS and high-volume mailroom operations for decades. Our trays are built to postal service dimensions and designed for the repetitive handling demands of mail sorting environments.
Agricultural Packaging
Corrugated plastic boxes and trays hold up in the field and in cold storage. Moisture-resistant and easy to clean, they’re a practical choice for produce handling, seed storage, and agricultural distribution.
Find Your Perfect Boxes and Trays
MDI offers a broad range of standard corrugated plastic boxes and trays. Below is a selection of our quick-turn standard products.
Boxes
- Auto Lock Bottom Corrugated Plastic Box 2513 View Product](/content/product/auto-lock-bottom-corrugated-plastic-box-2513/index.html)
- Roll-End Lock Front Corrugated Plastic Box with Velcro 2519 View Product](/content/product/roll-end-lock-front-corrugated-plastic-box-with-velcro-2519/index.html)
- Regular Slotted Corrugated Plastic Box 2539 View Product](/content/product/regular-slotted-corrugated-plastic-box-2539/index.html)
- Straight Wall Corrugated Plastic Box 2554 View Product](/content/product/straight-wall-corrugated-plastic-box-2554/index.html)
- Large Straight Wall Corrugated Plastic Box 2563 View Product](/content/product/large-straight-wall-corrugated-plastic-box-2563/index.html)
- Heavy-Duty Auto Lock Corrugated Plastic Box 2620 View Product](/content/product/heavy-duty-auto-lock-corrugated-plastic-box-2620/index.html)
Trays
- Sonic Welded Nestable Corrugated Plastic Tray 5571 View Product](/content/product/sonic-welded-nestable-corrugated-plastic-tray-5571/index.html)
- Sonic Welded Nestable Corrugated Plastic Tray with Hand Holes 5572 View Product](/content/product/sonic-welded-nestable-corrugated-plastic-tray-with-hand-holes-5572/index.html)
- Nestable Corrugated Plastic Tray with Hand Holes 5573 View Product](/content/product/nestable-corrugated-plastic-tray-with-hand-holes-5573/index.html)
- Long Sonic Welded Nestable Corrugated Plastic Tray 5574 View Product](/content/product/long-sonic-welded-nestable-corrugated-plastic-tray-5574/index.html)
- Long Nestable Corrugated Plastic Tray with Hand Holes 5575 View Product](/content/product/long-nestable-corrugated-plastic-tray-with-hand-holes-5575/index.html)
- Deep Sonic Welded Nestable Corrugated Plastic Tray 5586 View Product](/content/product/deep-sonic-welded-nestable-corrugated-plastic-tray-5586/index.html)
Why Buyers Choose MDI for Boxes & Trays
MDI is a manufacturer, not a distributor. That distinction matters when you need a non-standard size, a custom color, or a quick turnaround on a large order.
When you order from MDI, you’re working directly with the engineering and production team. No middleman. No markup. No waiting on a distributor to check stock.
MDI has been manufacturing corrugated plastic products in Minnesota since 1964. Our workforce — the majority of whom are people with disabilities — brings precision and consistency to every product we build. That mission is built into our quality standards, not separate from them.
Need a Custom Configuration or Modification?
MDI’s in-house engineering team designs custom corrugated plastic boxes and trays to your exact specifications. Dimensions, closure style, dividers, color, logo, and we handle it all in-house.
Our process is straightforward: tell us what you need, we quote it fast, prototype it, and move to production. No offshore delays. No long lead times.
Ready to Replace Cardboard for Good?
MDI responds to quote requests within one business day. Tell us your dimensions, quantities, and application — we’ll handle the rest.